Pramukh Pharma Tech - Leading Manufacturer & Supplier of Rapid Mixer Granulator (RMG)
At Pramukh Pharma Tech, we proudly offer the Rapid Mixer Granulator (RMG) – a cutting-edge solution designed to provide efficient and uniform mixing, granulation, and high-quality output for the pharmaceutical, food, and chemical industries. As a leading manufacturer and supplier with a strong presence across India and international exports, we ensure that our products are engineered to meet the highest standards of quality and reliability.
Key Features:
- Advanced Mixing Technology: The Rapid Mixer Granulator is designed to achieve quick and homogeneous mixing of powders with liquids, ensuring uniform consistency in the final granule product.
- Efficient Granulation: The high-shear mixing action not only improves the granulation process but also significantly reduces cycle times, increasing overall production efficiency.
- Versatile Application: Perfect for various industries such as pharmaceuticals, food processing, chemicals, and more, for granulating tablets, capsules, and powders.
- User-Friendly Design: With easy-to-operate controls, the machine offers quick setup and minimal maintenance, making it ideal for large-scale production environments.
- Durable & Reliable: Manufactured using high-quality stainless steel, the RMG ensures longevity and high performance even in demanding industrial settings.
- Hygienic & Safe: Designed for clean operations with minimal risk of contamination, adhering to international standards for safety and hygiene.
Why Choose Pramukh Pharma Tech’s Rapid Mixer Granulator?
- Pan-India & Global Reach: We are a trusted supplier to pharmaceutical companies across India and export to multiple international markets.
- Quality Assurance: Our products undergo rigorous quality checks to ensure superior performance, durability, and efficiency.
- Customization: We offer tailored solutions to meet your specific production needs and capacity requirements.
- Technical Support: Our expert team is always available to provide support, installation guidance, and after-sales services.
Enhance your production capabilities with the advanced Rapid Mixer Granulator from Pramukh Pharma Tech. Contact us today for more information or to request a quote. We are committed to providing the highest quality machinery for all your manufacturing needs.
Working Principle of Rapid Mixer Granulator (RMG)
The Rapid Mixer Granulator (RMG) operates on a high-shear mixing and granulation mechanism that efficiently blends powders and liquid binders to form uniform granules. Here’s an overview of how the machine works:
Step-by-Step Working Process:
1. Loading of Raw Materials: The process begins by loading dry powders (active ingredients and excipients) into the mixing chamber. These powders can include pharmaceutical ingredients, chemicals, or food products, depending on the industry.
2. High-Shear Mixing: Once the powders are loaded, the mixing impeller (also known as the high-speed mixer) starts rotating at high speed. This ensures a rapid and thorough mixing of all dry ingredients. The impeller moves the powders in a turbulent flow, breaking any agglomerates and promoting uniform distribution of the particles.
3. Addition of Binder Solution: A liquid binder (such as water or a specific solvent) is then gradually added to the powder mixture. The binder helps in forming granules by providing moisture to the dry powders.
- The liquid binder is typically sprayed or poured into the mixture, ensuring it is evenly distributed over the powder. The impeller’s high-speed rotation ensures rapid dispersion of the liquid.
4. Granulation: As the binder is added, the granulating process starts. The high shear forces generated by the impeller and the chopper blade (another rotating component) help to break the mixture into smaller clumps, which then form into granules.
- The chopper operates at a higher speed and provides additional shear to break larger particles and help in forming uniform granules.
5. Granule Formation: During this process, the binder causes the powders to stick together, forming granules of the desired size. The mixing and granulation occur simultaneously, ensuring a homogenous mixture with consistent granule size.
6. Discharge: Once the granulation process is complete and the desired granule size is achieved, the granules are discharged from the mixer-granulator into a fluid bed dryer or another drying equipment for further processing (drying and sieving) before being used for tablet compression or capsule filling.
Key Components in the Working of RMG:
- Impeller (Main Mixer Blade): Creates high shear forces to mix powders and binder rapidly.
- Chopper Blade: Provides additional shearing action to break larger agglomerates and form granular particles.
- Liquid Binder System: Sprays or pours binder liquid to promote granulation.
- Mixing Chamber: The enclosed space where mixing and granulation take place.
- Discharge Valve: To release the final granulated material once the process is complete.
Benefits of RMG’s Working Principle:
- Uniform Granules: High-shear mixing ensures uniform distribution of binder and consistent granule size.
- Reduced Processing Time: The rapid mixing and granulation process significantly reduces the time compared to traditional methods.
- Improved Product Quality: Enhanced granule formation leads to better compressibility and dissolution properties, which are essential for pharmaceutical tablet manufacturing.
In summary, the Rapid Mixer Granulator is designed to provide efficient and fast granulation by utilizing high-speed shear forces to mix and form uniform granules, resulting in better product quality and more efficient production cycles.
